TESTING SYSTEM HEAT EXCHANGER

Fluid Industrial Manufacturing was approached to custom design and manufacture a heat exchanger for use in the semiconductor industry. The customer had many specific requirements, including a chilled water range of 42°F to 56°F, an outlet temperature of 64°F (±2°), and a flow rate of 6 GPM to 55 GPM, using a HFE 7100 coolant fluid. Using standard tools for the 100% copper piping and the mounting components, we created a heat exchanger measuring 19″ wide, 57.18″ high, and 29.76″ deep. The unit we created had multiple high-tech monitoring capabilities, and its many beneficial features included fans to reduce clean room heat load and power supply heat transference to the house water system in lieu of hot air.

Before shipping the heat exchanger to the client, it went through a series of tests, analyses, and regulations to be sure everything was working effectively, safely, and up to our high standards. Upon receipt of their custom manufactured heat exchanger, the customer was satisfied with every aspect of the finished product.

To learn more about this project, or to learn more about our other products and services, please contact Fluid Industrial Manufacturing for more information.

Request for Proposal
Product DescriptionThis custom manufacture unit is used within the F22 Raptor to keep the PAO oil at a specific Temperature
Capabilities Applied/ProcessesStandard brazing torches for the copper piping.
Standard tools for mounting components (nuts and bolts)
Refrigeration tools to test for leaks and to pull a deep vacuum prior to charging the system with refrigerant.
Electrical conduit benders for electrical conduits.
On-Site Start Up
Overall DimensionsHeight: 60"
Width: 48"
Depth: 72"
Weight2,700 lbs
SpecificationsNet Capacity: 68 KW (232,000 BTU/hr)
8-240 lbs/min Gear Pump @115PSI Max.
Internal Pressure Drop: 15 PSI @240 lbs/min
Temperature Stability: ±3°F Under Stable Load
Manual Pressure Control
Cooling FluidCastrol Brayco Micronic 889
Power RequirementsVoltage: 460V or 230V
Frequency: 60Hz
Materials UsedPiping: 100% Copper (CU)
Tank: 304 Stainless Steel
Frame: Tube Steel-Black Powder Coated 18 Gauge Sheet Metal Skins
FeaturesKeeps PAO Oil at Exactly 60°F

Pressure & Flow Adjustment
Dehydrator Filter/Dryer for Refrigerant
Liquid Sight Indicator
Circuits Protected by Circuit Breakers
UL Listed Control Panel
Trane Scroll Compressor
Gear Pump w/ Built in Pressure Relief
Thermal Expansion Valve
100 Gallon Fill Tank
Indicators & Alarms
System
Temperature
Flow
Pressure
Silence
Audible
Compressor
BenefitsIncreased Energy Efficiency
Increased Mean Time Between Failures
Longer Equipment Life
User Friendly Serviceability
35% more economical than previous supplier
In Process Testing/Inspection Performed Our test facility is state of the art and can cool up to 50 tons and heat up to 100 kW.
We have up to 200 amp connections available.
When systems are larger than what our facility has we simply rent the necessary equipment to do the test (such as generators, large chillers, or large water heaters).
This chiller uses the heat of rejection (house water) to maintain the PAO oil at 60°F. Since this chiller has its own built in heater we did not have to use an electric heater in the tank to test the capacity of the unit. We simply connected to our house water loop and let the oil chiller run.
Test All Working Sensors
Test all chiller safeties
Test PLC logic and sequence of operation
Industry for UseMilitary
Delivery LocationLockheed Martin Aeronautical Systems Company (LMASC) Marietta, Georgia
Standards MetCustomer supplied print, 2D CAD Drawing
Product NameWater Cooled Oil Chiller Unit
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